Operations temporarily halted at Berea Astemo plant following on-the-job death of employee
BEREA—The big news this week for the City was to have been the announcement of a local industrial powerhouse's multi-million dollar expansion set to bring hundreds of new jobs to the region.
Instead, on the heels of Astemo Americas welcoming Gov. Andy Beshear and a delegate of Berea local elected officials to its facilities on Tuesday in celebration of the announcement, the automotive parts manufacturer was beset with the horror of having to announce the accidental death of an employee on the job not even 24 hours following news of the expansion.
Today, Astemo Plant #2 is silent.
After the incident on Wednesday morning, plant employees were sent home and all operations temporarily suspended, according to a spokesperson for the company.
"We deeply regret to confirm that a tragic accident occurred resulting in the death of one of our associates," Astemo spokesperson, Hiromi Mizuno, told The Edge in an email. "We extend our deepest condolences to his family, friends, and colleagues."
On Wednesday at 6:50 am, the Berea Police Department received a call out to Astemo's facility on Mayde Road in the Berea Industrial Park, where the company manufactures powertrain components for hybrid vehicles, BPD Sgt. Barry Manley told The Edge in an interview.
"When we opened up the machinery, we saw that the man was deceased," Manley said.
Bradley Clouse, 33, of Richmond, a maintenance worker for Astemo, was pronounced dead by the county coroner later that morning.
"We received the call about it at 7:38 am," Carlos Coyle, Madison County's deputy coroner, told The Edge in an interview. The preliminary cause of death was blunt force trauma, according to Coyle. An official cause is yet to be determined, pending an autopsy by state occupational safety officials, Coyle said.
According to a reliable but unofficial report shared with The Edge, Clouse was attempting to investigate a spill that had occurred inside a large piece of equipment that has an arm which performs an automated motion. After bypassing the motion and locking the arm, Clouse climbed inside the machine, according to a source. The mechanized component kept moving, however, trapping Clouse inside. First responders used the Jaws of Life to extricate Clouse, according to the source.
"We are cooperating fully and transparently with the local authorities and the Kentucky Occupational Safety and Health Compliance to determine the exact circumstances of this tragedy," Mizuno said in the email. "A corporate safety team from Astemo Americas is on site to work alongside local teams and authorities."
The mood at the plant, which had been one of elation the day before, turned dark.
"Managers are actively engaging with employees, providing support, answering questions, and ensuring that colleagues have the resources they need to navigate this difficult period," Mizuno said.
On Tuesday, the Governor made a quick stop at the plant, electing not to tour the facility, according to a source who attended the event, but did not wish to speak about it on the record.
While at the site, and without much advance notice or media fanfare, Beshear made the announcement that Astemo was investing $379 million into expanding Plant #2 over the next decade. He used the photo op to tout his administration's manufacturing sector achievements.
“Kentucky continues to lead the way when it comes to advanced manufacturing and EV operations and this project represents another great company choosing to reinvest in the Commonwealth,” Beshear said in a statement the following day. “Congratulations to Astemo Americas on this historic project, and I look forward to many more years of their success here in the Commonwealth.”
Construction on the expansion has already begun, and hiring for the first phase is set to begin soon, resulting in 114 new positions, with the ultimate total of new jobs being 282, according to City officials, who spoke on the record at length about the news during Tuesday's first regularly scheduled City Council meeting of the month.
"The investment is huge. The number of jobs we're adding with the expansions are the equivalent of getting entirely new facilities," Councilmember Steve Caudill said during the meeting.
Astemo has two Berea-based manufacturing facilities. The expansion will add 300,000 square feet of operational space between both plants, as well as facility upgrades and new equipment, increasing production capabilities and the combined output of the Berea-based operations. Astemo's third Kentucky facility is in Harrodsburg.
Astemo's investment marks the largest private infusion of cash into Madison County's economy in over two decades, according to Berea Mayor Bruce Fraley, who attended the Governor's stop over at the plant.
"This is a devastating tragedy," Fraley told The Edge in an email following news of the death. "On behalf of the City, our hearts go out to the family and friends of Mr. Clouse in this most difficult time."
As the state's investigation into the accident continues, Astemo officials, who did mention Clouse by name, expressed concern for all those impacted.
"Our immediate and absolute priority is to support his family and colleagues during this incredibly difficult time, while working to understand the root cause of the accident. The safety of our employees is our top priority," Mizuno said in the email. There has been no word yet on when operations at the plant will resume.
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